For heat issue with the Black core, maybe some active cooling would be appropriate. I don't believe anyone would have a problem with an ultra silent 40x40x10 fan at 10-15db

I have one Scythe/Kaze on my ACA630@37.5MHz and I can't even hear it when the case is closed.
For the software maybe you can give a PM on a1k.org to Symplex (Lutz Doelling) which was (or maybe still is) one of the programmers of ACATune till version 1.4. He's a really friendly guy who can give some guidelines or help.
Keep up the good work Boris mate \o/
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